structural health monitoring
Probabilistic data quality assessment for structural monitoring data via outlier-resistant conditional diffusion model
Data quality assessment is an essential step that ensures the reliability of the subsequent structural health monitoring (SHM) tasks. This study proposes a prediction deviation-based SHM data quality assessment method using a univariate implicit auto-regressive model, enabling outlier diagnosis and data cleaning. The proposed conditional diffusion model (CDM) augments the standard diffusion model with a conditional embedding module to incorporate temporal context, quartile normalization to mitigate distribution skew, and a Huber loss to enhance robustness against outliers. Within this univariate implicit autoregressive framework, each data point is assigned an outlier probability, quantifying its degree of "outlier-ness", and a global quality evaluation score is computed to characterize the overall dataset quality. Extensive case studies utilizing operational data from real-world structures demonstrate that the proposed framework significantly improves the accuracy of data quality assessment, outperforming other strong baselines representative of clustering, isolation-based, and deep reconstruction methods. The effectiveness and robustness of the proposed framework are further demonstrated by the findings of ablation experiments and hyperparameter analysis.
A generative adversarial network optimization method for damage detection and digital twinning by deep AI fault learning: Z24 Bridge structural health monitoring benchmark validation
Impraimakis, Marios, Palkanoglou, Evangelia Nektaria
The optimization-based damage detection and damage state digital twinning capabilities are examined here of a novel conditional-labeled generative adversarial network methodology. The framework outperforms current approaches for fault anomaly detection as no prior information is required for the health state of the system: a topic of high significance for real-world applications. Specifically, current artificial intelligence-based digital twinning approaches suffer from the uncertainty related to obtaining poor predictions when a low number of measurements is available, physics knowledge is missing, or when the damage state is unknown. To this end, an unsupervised framework is examined and validated rigorously on the benchmark structural health monitoring measurements of Z24 Bridge: a post-tensioned concrete highway bridge in Switzerland. In implementing the approach, firstly, different same damage-level measurements are used as inputs, while the model is forced to converge conditionally to two different damage states. Secondly, the process is repeated for a different group of measurements. Finally, the convergence scores are compared to identify which one belongs to a different damage state. The process for both healthy-to-healthy and damage-to-healthy input data creates, simultaneously, measurements for digital twinning purposes at different damage states, capable of pattern recognition and machine learning data generation. Further to this process, a support vector machine classifier and a principal component analysis procedure is developed to assess the generated and real measurements of each damage category, serving as a secondary new dynamics learning indicator in damage scenarios. Importantly, the approach is shown to capture accurately damage over healthy measurements, providing a powerful tool for vibration-based system-level monitoring and scalable infrastructure resilience.
Transformer-Based Approach to Optimal Sensor Placement for Structural Health Monitoring of Probe Cards
Bejani, Mehdi, Mauri, Marco, Acconcia, Daniele, Todaro, Simone, Mariani, Stefano
This paper presents an innovative Transformer-based deep learning strategy for optimizing the placement of sensors aiming at structural health monitoring of semiconductor probe cards. Failures in probe cards, including substrate cracks and loosened screws, would critically affect semiconductor manufacturing yield and reliability. Some failure modes could be detected by equipping a probe card with adequate sensors. Frequency response functions from simulated failure scenarios are adopted within a finite element model of a probe card. A comprehensive dataset, enriched by physics-informed scenario expansion and physics-aware statistical data augmentation, is exploited to train a hybrid Convolutional Neural Network and Transformer model. The model achieves high accuracy (99.83%) in classifying the probe card health states (baseline, loose screw, crack) and an excellent crack detection recall (99.73%). Model robustness is confirmed through a rigorous framework of 3 repetitions of 10-fold stratified cross-validation. The attention mechanism also pinpoints critical sensor locations: an analysis of the attention weights offers actionable insights for designing efficient, cost-effective monitoring systems by optimizing sensor configurations. This research highlights the capability of attention-based deep learning to advance proactive maintenance, enhancing operational reliability and yield in semiconductor manufacturing.
Structural Vibration Monitoring with Diffractive Optical Processors
Wang, Yuntian, Yilmaz, Zafer, Li, Yuhang, Liu, Edward, Ahlberg, Eric, Ghahari, Farid, Taciroglu, Ertugrul, Ozcan, Aydogan
Structural Health Monitoring (SHM) is vital for maintaining the safety and longevity of civil infrastructure, yet current solutions remain constrained by cost, power consumption, scalability, and the complexity of data processing. Here, we present a diffractive vibration monitoring system, integrating a jointly optimized diffractive layer with a shallow neural network - base d backend to remotely extract 3D structural vibration spectra, offering a low - power, cost - effective and scalable solution. T his architecture eliminates the need for dense sensor arrays or extensive data acquisition; instead, it us es a spatially - optimized passive diffractive layer that encodes 3D structural displacements into modulated light, captured by a minimal number of detectors and decoded in real - time by shallow and low - power neural networ k s to reconstruct the 3D displacement spectra of structure s . The diffractive system ' s efficacy was demonstrated both numerically and experimentally using millimeter - wave illumination on a laboratory - scale building model with a 2 programmable shake table . O ur system achieves more than an order - of - magnitude improvement in accuracy over conventional optics or separately trained modules, establishing a foundation for high - throughput 3D monitoring of structures . Beyond SHM, the 3D vibration monitoring capabilities of this cost - effective and data - efficient framework establish a new computational sensing modality with potential applications in disaster resilience, aerospace diagnostics, and autonomous navigation -- where energy efficiency, low latency, and high - throughput are critical .
Gaussian Process Regression for Active Sensing Probabilistic Structural Health Monitoring: Experimental Assessment Across Multiple Damage and Loading Scenarios
Amer, Ahmad, Kopsaftopoulos, Fotis
In the near future, Structural Health Monitoring (SHM) technologies will be capable of overcoming the drawbacks in the current maintenance and life-cycle management paradigms, namely: cost, increased downtime, less-than-optimal safety management paradigm and the limited applicability of fully-autonomous operations. In the context of SHM, one of the most challenging tasks is damage quantification. Current methods face accuracy and/or robustness issues when it comes to varying operating and environmental conditions. In addition, the damage/no-damage paradigm of current frameworks does not offer much information to maintainers on the ground for proper decision-making. In this study, a novel structural damage quantification framework is proposed based on widely-used Damage Indices (DIs) and Gaussian Process Regression Models (GPRMs). The novelty lies in calculating the probability of an incoming test DI point originating from a specific state, which allows for probability-educated decision-making. This framework is applied to three test cases: a Carbon Fiber-Reinforced Plastic (CFRP) coupon with attached weights as simulated damage, an aluminum coupon with a notch, and an aluminum coupon with attached weights as simulated damage under varying loading states. The state prediction method presented herein is applied to single-state quantification in the first two test cases, as well as the third one assuming the loading state is known. Finally, the proposed method is applied to the third test case assuming neither the damage size nor the load is known in order to predict both simultaneously from incoming DI test points. In applying this framework, two forms of GPRMs (standard and variational heteroscedastic) are used in order to critically assess their performances with respect to the three test cases.
Data-driven Detection and Evaluation of Damages in Concrete Structures: Using Deep Learning and Computer Vision
Ataei, Saeid, Adibnazari, Saeed, Ataei, Seyyed Taghi
Structural integrity is vital for maintaining the safety and longevity of concrete infrastructures such as bridges, tunnels, and walls. Traditional methods for detecting damages like cracks and spalls are labor-intensive, time-consuming, and prone to human error. To address these challenges, this study explores advanced data-driven techniques using deep learning for automated damage detection and analysis. Two state-of-the-art instance segmentation models, YOLO-v7 instance segmentation and Mask R-CNN, were evaluated using a dataset comprising 400 images, augmented to 10,995 images through geometric and color-based transformations to enhance robustness. The models were trained and validated using a dataset split into 90% training set, validation and test set 10%. Performance metrics such as precision, recall, mean average precision (mAP@0.5), and frames per second (FPS) were used for evaluation. YOLO-v7 achieved a superior mAP@0.5 of 96.1% and processed 40 FPS, outperforming Mask R-CNN, which achieved a mAP@0.5 of 92.1% with a slower processing speed of 18 FPS. The findings recommend YOLO-v7 instance segmentation model for real-time, high-speed structural health monitoring, while Mask R-CNN is better suited for detailed offline assessments. This study demonstrates the potential of deep learning to revolutionize infrastructure maintenance, offering a scalable and efficient solution for automated damage detection.
On the use of Statistical Learning Theory for model selection in Structural Health Monitoring
Lindley, C. A., Dervilis, N., Worden, K.
Whenever data-based systems are employed in engineering applications, defining an optimal statistical representation is subject to the problem of model selection. This paper focusses on how well models can generalise in Structural Health Monitoring (SHM). Although statistical model validation in this field is often performed heuristically, it is possible to estimate generalisation more rigorously using the bounds provided by Statistical Learning Theory (SLT). Therefore, this paper explores the selection process of a kernel smoother for modelling the impulse response of a linear oscillator from the perspective of SLT. It is demonstrated that incorporating domain knowledge into the regression problem yields a lower guaranteed risk, thereby enhancing generalisation.
Intelligent Magnetic Inspection Robot for Enhanced Structural Health Monitoring of Ferromagnetic Infrastructure
Tseng, Angelina, Kalaycioglu, Sean
This paper presents an innovative solution to the issue of infrastructure deterioration in the U.S., where a significant portion of facilities are in poor condition, and over 130,000 steel bridges have exceeded their lifespan. Aging steel structures face corrosion and hidden defects, posing major safety risks. The Silver Bridge collapse, resulting from an undetected flaw, highlights the limitations of manual inspection methods, which often miss subtle or concealed defects. Addressing the need for improved inspection technology, this work introduces an AI-powered magnetic inspection robot. Equipped with magnetic wheels, the robot adheres to and navigates complex ferromagnetic surfaces, including challenging areas like vertical inclines and internal corners, enabling thorough, large-scale inspections. Utilizing MobileNetV2, a deep learning model trained on steel surface defects, the system achieved an 85% precision rate across six defect types. This AI-driven inspection process enhances accuracy and reliability, outperforming traditional methods in defect detection and efficiency. The findings suggest that combining robotic mobility with AI-based image analysis offers a scalable, automated approach to infrastructure inspection, reducing human labor while improving detection precision and the safety of critical assets.
Addressing the Pitfalls of Image-Based Structural Health Monitoring: A Focus on False Positives, False Negatives, and Base Rate Bias
This study explores the limitations of image-based structural health monitoring (SHM) techniques in detecting structural damage. Leveraging machine learning and computer vision, image-based SHM offers a scalable and efficient alternative to manual inspections. However, its reliability is impacted by challenges such as false positives, false negatives, and environmental variability, particularly in low base rate damage scenarios. The Base Rate Bias plays a significant role, as low probabilities of actual damage often lead to misinterpretation of positive results. This study uses both Bayesian analysis and a frequentist approach to evaluate the precision of damage detection systems, revealing that even highly accurate models can yield misleading results when the occurrence of damage is rare. Strategies for mitigating these limitations are discussed, including hybrid systems that combine multiple data sources, human-in-the-loop approaches for critical assessments, and improving the quality of training data. These findings provide essential insights into the practical applicability of image-based SHM techniques, highlighting both their potential and their limitations for real-world infrastructure monitoring.
On the topology and geometry of population-based SHM
Worden, Keith, Dardeno, Tina A., Hughes, Aidan J., Tsialiamanis, George
Population-Based Structural Health Monitoring (PBSHM), aims to leverage information across populations of structures in order to enhance diagnostics on those with sparse data. The discipline of transfer learning provides the mechanism for this capability. One recent paper in PBSHM proposed a geometrical view in which the structures were represented as graphs in a metric "base space" with their data captured in the "total space" of a vector bundle above the graph space. This view was more suggestive than mathematically rigorous, although it did allow certain useful arguments. One bar to more rigorous analysis was the absence of a meaningful topology on the graph space, and thus no useful notion of continuity. The current paper aims to address this problem, by moving to parametric families of structures in the base space, essentially changing points in the graph space to open balls. This allows the definition of open sets in the fibre space and thus allows continuous variation between fibres. The new ideas motivate a new geometrical mechanism for transfer learning in data are transported from one fibre to an adjacent one; i.e., from one structure to another.